Thanks, everyone, for the great information.
I'll start out by saying that I tried using pink foam, but I didn't like the end result. It digs in too easily, creating divots.
I then went to using a hunk of 2x4. I started with a hand plane, then quickly went to 1/2" hand chisel. About an hour later I am ankle-deep in curly shavings and it looks semi-reasonable. I think there must be a better way, maybe a spokeshave or small drawknife although holding it might be an issue.
I've found the article on using a bandsaw to cut them.
http://www.indoorduration.com/ftp/PrecisionBandSawedPropPitchBlocks.pdf
However I've not found blade recommended anywhere - 1/8" 14tpi appears to be the only one available. Does anyone have a source they might share?
Finally, a plug for A2Z - I ended up ordering their balsa stripper based upon the feedback here, plus assorted other goodies. They were a pleasure to deal with and everything was shipped quickly, packed well and arrived safely. Thanks, Tim, and please thank your crew for me.
Regards.
Mike Kirda
Received on Sat Dec 17 2011 - 07:45:56 CET